2D Vision Measuring Machine

2D Video Measuring Machine, is an advanced measuring device widely used in various industrial fields and quality control processes. 

Here is a detailed introduction:

Working Principle：

• It uses an optical imaging system to project the image of the workpiece onto a CCD camera. The camera captures the digital image, which is then processed and analyzed by computer software. By identifying and measuring the geometric features of the object in the image, such as points, lines, circles, and angles, the instrument can accurately obtain the two - dimensional dimensional information of the workpiece.

Components：

• Optical System: Consists of lenses, light sources, and other components. The light source provides uniform illumination to ensure clear imaging of the workpiece. The optical lenses magnify and focus the image of the workpiece onto the CCD camera.

• CCD Camera: Responsible for capturing the optical image of the workpiece and converting it into a digital signal that can be processed by a computer. It has high resolution and sensitivity to ensure the accuracy and clarity of the captured image.

• Worktable: Used to place the workpiece. It usually has a precise positioning mechanism, which allows the workpiece to be moved and adjusted in the X - Y plane to facilitate measurement of different parts of the workpiece.

• Computer and Measurement Software: The computer is used to control the operation of the instrument and process the data measured by the software. The measurement software has powerful functions, such as automatic edge detection, geometric feature extraction, dimension calculation, and data analysis. It can also generate measurement reports and export data for further processing.

Applications

• Electronic Industry: In the manufacturing of electronic components, such as integrated circuits, printed circuit boards, and connectors, it is used to measure the size and position of components to ensure their compliance with design requirements and precise assembly.

• Mechanical Manufacturing: It is applied to measure the dimensions and shapes of mechanical parts, such as shafts, gears, and molds. It helps to control the processing accuracy of parts and ensure the quality of the final product.

• Plastic and Rubber Industry: Used to measure the dimensions and tolerances of plastic and rubber products, such as plastic parts, rubber seals, etc., to ensure product consistency and quality.

• Precision Machining: In the field of precision machining, it is an important tool for quality inspection. It can detect tiny dimensional deviations and surface defects of workpieces, helping to improve the machining process and product quality.

Advantages

• High Measurement Accuracy: It can achieve high - precision measurement of two - dimensional dimensions, with an accuracy that can reach micron - level or even higher, meeting the requirements of various precision measurement applications.

• Non - Contact Measurement: It adopts a non - contact measurement method, which will not cause damage to the surface of the workpiece. This is especially important for fragile, soft, or easily deformed workpieces.

• Fast Measurement Speed: With the help of advanced image processing technology and automatic measurement functions, it can quickly complete the measurement of multiple geometric features of the workpiece, improving measurement efficiency.

• Rich Measurement Functions: In addition to basic dimensional measurement, it can also perform functions such as profile fitting, tolerance analysis, and data statistics, providing comprehensive measurement and analysis solutions for users.